Work Process

Our High-Quality, Automated Production Process

At Precision Industries, we recognize the critical role diesel generators play in keeping your operations running smoothly during power outages. To meet these demands, we have developed a top-tier production process that showcases our expertise in automation, control, and quality assurance.

01
Inspection Stage

Every production starts with a rigorous quality control (QC) inspection of all incoming materials, ensuring strict adherence to industry standards throughout the process. This guarantees unbeatable quality and reliable operation in our diesel generators.

02
Advanced Punching and Cutting

Our high-performance E6 punching machine processes up to 4.7 mm thick mild steel sheets with exceptional precision. In tandem, our dynamic 6-kW laser cutting machine flawlessly cuts large sheets and pipes, handling even the most complex industrial applications.

03
Precision Bending Process

After QC approval, materials are processed by our CNC-controlled bending machines, capable of handling 100 to 450 tons of force, ensuring smooth, precise bends that match exact specifications designed in SolidWorks.

04
Fabrication and Welding Expertise

Our certified MIG, ARC, and TIG welders ensure smooth, durable welds using advanced machinery. This systematic approach delivers robust generator enclosures capable of performing in a wide range of environments.

05
Three-Stage Powder Coating

Our three-stage powder coating process, which includes pre-treatment, drying, and electrostatic powder application, enhances the product’s aesthetics and longevity, ensuring a smooth, moisture-free finish.

06
Assembly Excellence

We utilize detailed engineering drawings to assemble DG enclosures using high-quality materials like stainless steel and galvanized iron, ensuring optimized insulation and temperature control.

07
Skid Preparation

We prepare skids with vibration isolation, precise component alignment, and secure attachment, ensuring smooth operation, reduced stress on components, and enhanced seismic resistance.

08
Alternator-Engine Integration

Our expertise in hoisting heavy equipment and aligning diesel engines and alternators guarantees seamless integration. With our 20-ton capacity hoists, we ensure safety and precision throughout the process.

09
Canopy Installation

We install canopies with precision and compliance to safety and environmental regulations, ensuring full protection of internal components while maintaining an aesthetically pleasing design.

10
Muffler System Optimization

Our muffler system configuration minimizes noise, manages heat, and controls emissions, ensuring quieter and more efficient operation.

11
Control Panel and Breaker Installation

Our experienced team expertly integrates control panels and breakers to ensure reliable and safe generator performance.

12
Thorough Commissioning and Testing

The final step involves a series of rigorous tests, including load testing, noise and vibration assessments, airflow analysis, and weatherproofing, ensuring that every diesel generator performs flawlessly under various conditions.

With these comprehensive steps, Precision Industries continues to deliver unmatched quality, reliability, and performance in diesel generator production.